Autoclave

Autoclave

Can be operated according to all kinds of packaging such as plastic-glass containers/jars/boxes/small bags/big bags etc. For all these products, sterilization and pasteurization processes are done error-free.

All types of operating cycles are completed according to automatic settings that are stored in a programmer equipped with a PLC device. This system also records all processes on a USB memory by a recording device. If desired, this system can be transferred to a computer in your institution. Many medical prescriptions can be prepared according to the types of products, fillings and packagings. The product is loaded manually or automatically, after that the cover is manually closed and closed by an air pressure cylinder. After filling the first water cycle, the pump starts automatically (according to the recipe). Water is passed through equipment such as pumps, filters and heat exchangers to the product from 5 zones with specially produced nozzles. Heat and counter pressure are activated automatically – according to the prepared recipe cycle, thus ensuring all products are pasteurized or sterilized according to the same standards.

Autoclave

Autoclave

TECHNICAL SPECIFICATIONS

  • Capacity 3600 boxes. Per charge (1/1kg)
  • Dimensions 6720x2170xh2390mm
  • Weight 4100 Kg.
  • Pump power. 11 kW
  • Number of baskets 6 pcs.
  • Basket dimensions 980x980xh920mm
  • Nominal diameter 1400mm
  • Steam Consumption 1800-2000 kg/hour
  • Usage pressure 3atm. (max)
  • Installed power 11 kW
  • water consumption 8-9 tons/per charge

DESCRIPTION

PROCESS AND SYSTEM DESCRIPTION

Our machine can be operated in accordance with all kinds of packaging. Plastic-glass containers / jars / boxes / small bags / big bags etc. Sterilization and pasteurization process for all these products is done without any errors.

All kinds of cycles (running) are completed according to the automatic settings memorized in a programmer equipped with a PLC and its equipment. This system also records all operations on a USB memory with a recording device. If desired, this system can also be transferred to a PC in your business. Many recipes can be prepared according to the product and packaging types. In all models of our autoclave, after the baskets are loaded manually or optionally automatically, the lid is closed manually and locked thanks to a pneumatic pressure cylinder. This locking process is also controlled by sensors. After filling the ballast level or the first cycle water, the pump is activated automatically (according to the recipe). (sprayed) During the whole operation, heat, pressure, back pressure are automatically activated and deactivated according to the prepared recipe cycle, thus ensuring that all products are pasteurized or sterilized to the same standard.

 

ENERGY SAVING (HEATER)

In our machine, the water is heated in the heat exchanger, it does not enter the autoclave, which eliminates many problems such as sudden pressure drops, control problems, product breaks compared to other competitors. And it consumes much less energy than our competitors. ALFA LAVAL ® plate heat exchanger is used in all our autoclaves.

COVER

Being aware of the fact that the lid issue is very important in pressure vessels, it is produced meticulously in our facilities. There is a special heat-resistant gasket on the lid. It is produced resistant to friction for a long time. After the lid is closed manually, it is prevented from opening during the whole process thanks to the pneumatic system. It is designed as the cover cannot be opened without the operation end lamp coming on.

MATERIAL

It is made entirely of AISI 304 or 316 quality stainless steel, excluding plastic and electrical components. The outer surface is covered with 50 mm rock wool for thermal insulation and stainless steel on top. For details of all products such as other pumps, proportional and pneumatic valves and circuits, you can refer to our partners section. .

 

For More Details about Autoclave Contact Us .

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